More details

What is does?

Product

“With Jidoka Management Solution by ILS®, you can reduce your manufacturing costs by improving productivity and reducing defects, scrap, and rework. Innovative Lean Solutions ILS® offers you a non-invasive solution for detecting an abnormality in your machine or processes, by using simple sensors to detect and signal a problem. Depending on your specific requirements, Jidoka Management Solution by ILS® provides you with a wide variety of sensors to fulfill your machine or process critical to quality monitoring needs.

How it measures and visualize?

Jidoka

Jidoka Management Solution by ILS® provides real-time monitoring abnormalities of your critical to quality process variables.

Steps of Jidoka

1. Discover an abnormality****

2. STOP machine or process****

3. Implement a stopgap

4. Resume production

5. Identify the root cause

6. Implement a permanent fix to avoid problem recurring.

How do you gather historical information on your process flow performance?

Jidoka

With Jidoka Management Solution by ILS®, you can generate statistical reports of the abnormality incidents to support you in the investigation of the root cause. Steps of Jidoka

1. Discover an abnormality

2. STOP machine or process

3. Implement a stopgap

4. Resume Production

5. Identify the root cause****

6. Implement a permanent fix to avoid recurring problems.

Key questions

To reference the need

Do you currently have machines or processes that need constant attention? Does this create a waiting time for the operator? Do you have defects reaching processes downstream causing inventory, rework, transportation, or motion? Do you have customer quality complaints?

Improvements

12
% Rate Increase
6
% Quality Increase
5
% Cost Reduction
9
% Flexibility Improvement